High-Temperature Glue Discharge Oven accelerates solvent evaporation and intermolecular cross-linking reaction in the glue by providing a stable and controllable high temperature environment, thus realizing rapid curing and drying of the glue. It is widely used in industrial fields that require high-temperature curing, such as electronics and electrical appliances, automotive manufacturing, aerospace and so on.
Technical features
1.Excellent high-temperature performance: able to reach and maintain a high working temperature, usually up to hundreds of degrees Celsius, to meet the curing needs of different glues at high temperatures.
2.Precise temperature control: Adopting advanced temperature control system, it can accurately set and maintain the temperature inside the Oven to ensure that the glue is cured within the optimal temperature range.
3.Uniform hot air circulation: Through the built-in hot air circulation system, the temperature distribution inside the Oven is more uniform, avoiding the phenomenon of local overheating or overcooling, ensuring the consistency and stability of glue curing.
4.High efficiency and energy saving: adopting high efficiency heating element and heat preservation material to improve thermal efficiency and reduce energy consumption. Meanwhile, the intelligent control system can adjust the heating power according to the actual demand, further saving energy.
5.High safety performance: the equipment is usually equipped with over-temperature protection, overload protection and other safety devices to ensure that the power supply can be cut off and alarmed in time to prevent accidents in abnormal situations.
6.Easy to operate and maintain: The humanized design concept and intelligent control system make the operation of the equipment easier and faster. At the same time, the internal structure of the equipment is reasonably designed and easy to disassemble and clean, which is convenient for users to carry out daily maintenance.
Parameter
Parameter | Specification/Description |
---|
Temperature Range | 50°C ~ 250°C (Adjustable) |
Heating Method | Electric Heating / Steam Heating (Customizable) |
Control System | Touchscreen Control / PLC Control |
Processing Capacity | Hourly Capacity: Customizable (e.g., 100kg ~ 500kg) |
Airflow Control | Adjustable airflow for uniform distribution |
Heating Power | 2kW ~ 10kW (Customizable based on oven size) |
Power Supply | 220V, 380V (Customizable based on region) |
Exhaust System | Efficient exhaust system, meets environmental standards |
Interior Material | High-temperature steel / Stainless steel / Ceramic coating |
Exterior Material | Steel housing with high-temperature coating |
Dimensions (L × W × H) | Customizable based on requirements (e.g., 1500mm × 1000mm × 1800mm) |
Operating Temperature | Max 300°C (for specific high-temperature versions) |
Air Circulation System | Forced air circulation with adjustable fan speed |
Safety Features | Over-temperature protection, automatic shutdown, safety alarms |
Product features:
1.Precise temperature control system
Glue Discharge Oven is equipped with advanced temperature control technology that precisely regulates and maintains the desired curing temperature range. Different types of adhesives require different curing temperatures, and the precise temperature control ensures that every batch is up to standard.
2.Efficient airflow design
The oven adopts advanced airflow circulation design, using a strong fan to ensure even flow of internal air, so that the glue is evenly heated during the curing process, avoiding excessive high or low local temperatures and ensuring the best curing effect of the glue.
3. Energy saving and environmental protection
Using highly efficient heating technology and optimised heat circulation system, Glue Discharge Oven can effectively reduce energy consumption. While reducing power consumption, it also maximises the efficiency of the oven and reduces production costs.
4.Automatic Discharge System
Equipped with an efficient exhaust gas discharge system, it can promptly remove the harmful gases generated in the oven to ensure the air quality during the production process and meet the environmental standards.
5.Multi-function control system
Adopting intelligent control panel, users can easily adjust the oven temperature, time and wind speed and other working parameters. At the same time, the oven is equipped with self-diagnostic function, real-time monitoring of equipment status, improve the automation level of the production line.
6. High temperature resistant design
The internal material of the oven adopts special coating or material with high temperature resistance and corrosion resistance, which ensures that the equipment can still run stably for a long time even under high temperature environment.
7. Flexible production capacity
The oven has customisation options to adjust the processing capacity, temperature control range and size according to the production demand, in order to adapt to the needs of different production lines.
Areas of application:
1. Electronic industry: used for electronic components, sensors, batteries and other products bonding, sealing, to ensure that the curing of the glue is uniform and does not affect the stability of the circuit.
2. Automotive industry: in the automotive assembly process, especially in the sealing and bonding components (such as glass, doors and windows, instrument panels, etc.), the use of the oven for glue drying or curing.
3. Packaging industry: used in cardboard boxes, plastic packaging materials such as glue curing, to enhance the quality of packaging products.
4. Furniture manufacturing: in the process of bonding wood, leather, metal and other materials to ensure that the curing effect of the glue, to enhance the firmness and aesthetics of furniture products.
FAQ
What is a Glue Discharge Oven?
A Glue Discharge Oven is an industrial oven designed for curing, drying, or emitting adhesives (glue) during manufacturing processes. It ensures the even and efficient curing or drying of glue used in various applications such as electronics, automotive, packaging, and furniture production.
What types of adhesives can be processed in a Glue Discharge Oven?
Glue Discharge Ovens are designed to handle a variety of adhesives including hot melt adhesives, epoxy resins, polyurethane, silicone, and pressure-sensitive adhesives. The oven is adjustable to accommodate different curing temperatures and time requirements for each type of adhesive.
How does a Glue Discharge Oven work?
The oven works by circulating heated air around the glued materials to promote the curing or drying process. The temperature and airflow are carefully controlled to ensure the adhesive is evenly dried or cured without damaging the substrate or causing issues like bubbling or uneven bonding.
What is the typical temperature range for a Glue Discharge Oven?
The typical temperature range for a Glue Discharge Oven is from 50°C to 250°C. Some models can reach up to 300°C, depending on the type of adhesive being processed and the specific requirements of the manufacturing process.
Can the temperature and airflow be controlled in a Glue Discharge Oven?
Yes, most Glue Discharge Ovens come with a precision temperature control system that allows operators to adjust the temperature according to the needs of the adhesive. The airflow is also adjustable to ensure uniform curing or drying, preventing localized overheating or under-curing.
What are the benefits of using a Glue Discharge Oven in manufacturing?
1.Improved Product Quality: Ensures even curing and consistent adhesive bonding.
2.Increased Efficiency: Speeds up the curing or drying process, improving production throughput.
3.Energy Saving: Optimized heating and air circulation reduce energy consumption.
4.Environmentally Friendly: Includes exhaust systems that remove potentially harmful fumes or gases.
How long does it take to cure or dry glue in a Glue Discharge Oven?
The curing or drying time depends on the type of glue, temperature, and airflow. Typically, the process can take anywhere from a few minutes to several hours. The oven's adjustable settings allow manufacturers to tailor the process to the specific adhesive and production requirements.
Can a Glue Discharge Oven be customized for specific production needs?
Yes, Glue Discharge Ovens are often customizable in terms of size, capacity, temperature range, and airflow configuration. Manufacturers can choose from different models based on the scale of production and the types of adhesives being used.
What industries typically use Glue Discharge Ovens?
Glue Discharge Ovens are used in industries such as:
1.Electronics: For curing adhesives in components like circuit boards or sensors.
2.Automotive: For bonding parts like windshields, trim, and upholstery.
3.Packaging: For drying adhesives in cardboard, plastic, or flexible packaging.
4.Furniture Manufacturing: For curing adhesives used in wood, laminate, and upholstery.
5.Construction: For adhesives used in insulation and building materials.
What safety features are included in a Glue Discharge Oven?
Common safety features of Glue Discharge Ovens include:
1.Over-temperature Protection: Automatically shuts down the oven if the temperature exceeds a set threshold.
2.Fire Safety Systems: Equipped with temperature sensors and fire-resistant materials.
3.Exhaust Systems: Ensures proper ventilation to safely release fumes or gases generated during the curing process.
4.Emergency Stop Button: Allows quick shutdown in case of a malfunction or emergency.